Recipe Making:
A predefined procedure for R&D is followed by BRI’s rubber techno-expert team for making a quality formulation, to ensure that the end product should be stable enough and serve its purpose (resistance & working temperature) for the period it is specified for.

Rubber compound recipe includes the following:
1. Polymer types and their quantification;
2. Oils, softeners, fragments of accelerators, antidegradants, waxes, processing admixtures and free sulphur;
3. Sulphur content;
4. Carbon Black type & content;
5. Inorganic compound ingredients;
6. Accelerators and Antidegradants;
7. Stiffening materials.

There may be chances that while large-scale production, there may be powder loss, which may lead to error in executing a perfect formulator batch. Thus each compound is tested and recorded under a document called Rubber Compound Analysis.

Immediately all the minor changes are made to the formulation, that recipe is documented for production department. This full recipe is then broken down to chemical department & rubber room department. Weighing each and every item per lot then starts actual production.

Raw Material Issue Slip:
BRI’s Raw material department issues all the materials, which are used per shift by production department. All entries are made under RMIS to ensure that total of all batch produced and total raw materials issued matches. Any error, if found, is crosschecked immediately to rectify until the stock is matched to actual with physical.

Production Process:
The control of the manufacturing of high quality rubber products is a sum of numerous control factors. BRI’s Production Department expertise is to execute and control:
• Compounds & their mixing
• Handling of reinforcing materials
• Rubber processing systems, i.e.
        1 Fabrication of different components
        2 Molding techniques
        3 Milling, Calendaring, Extrusion and assembly
        4 Vulcanization
• Power transmission, compressed air, hydraulics, heating and cooling facilities, temperature and pressure control.
• Maintenance & calibration
• Inspection & packing
• Documentations & records
• Energy conservations
• Material re-use
• Factory cleanliness & Hygiene
• First aid kit

BRI’s production process is controlled on an on-going basis to ensure that the quality level stays constant. The manufacturing process of synthetic rubber starts by manufacturing of raw rubber. The first step in this process is polymerization. This is a chemical reaction, where monomers are joined together to form polymers. Natural rubber is collected in polymerized form. The operator is very well Information is gathered and documented at the various process stages to allow the monitoring of changes and deviations. If there is any observed change, immediate action is taken by giving proper treatment to the product.

BRI’s machineries are modern and with high qualified operators operating those machineries knows at what stage the rubber + additives is to be mixed to produce for perfect use at next process stage. They are qualified enough and come under skilled labors. Top rubber technocrats & expert mechanical team conduct BRI’s training program on regular basis. Minute error in processing may lead to scrap of raw rubbers. Personnel are made smart enough to know by examining weather the rubber is properly masticated, mixed, cured, etc.

BRI gives assured guarantee of the quality after following above strict methodology.